PP meltblown nonwoven fabric for surgical face mask
We can provide different standard meltblown used for different products, especially 20gram to 150gram. BFE 99% melt-blown are widely used to produce medical face masks, surgical face masks, and sell very well and popular in different industries field. Mirofibers provide a high surface area for good insulation and filtration characteristic.
PP Meltblown Fabric Filter Media for Masks – The Key element in the Pandemic Times
Flat Masks: These masks are usually prepared from three layers PP Spunbond Nonwoven Fabric, PP Meltblown Nonwoven Fabric, and outer layer of another PP Spunbond Nonwoven Fabric. One of the layers can be usually be replaced with some staple fiber for improving skin touch.
Three -Dimensional Cup Masks:
These masks are made up of PET needle-punched polyester cotton fabric, Meltblown Nonwoven Fabric and PP Spunbond non-woven or needle-punched cotton fabrics. Usually, the outer layer is a nonwoven fabric which undergoes waterproof treatment. The meltblown middle later consists of specially treated Meltblown Nonwoven fabric. It has extraordinary capabilities for oil absorption, shielding, filtering and heat-insulating properties. The inner layer is made up of normal nonwoven fabric.
Typical Production Procedure of PP Meltblown Nonwoven fabrics
To produce these technical fabrics, it must undergo several processes:
Step 1: Polymer Feeding
Step 2: Meltblown Extrusion
Step 3: Fiber Formation
Step 4: Fiber Cooling
Step 5: Forming Net
Step 6: Strengthening to form Cloth
Various Applications of Meltblown Fabrics:
1. Healthcare Industry – Medical Cloths/ Coverall
Uses: Body Coverall, EPP Kits, body Coverall, Surgical gowns, Diapers, Disinfecting Wraps/ wipes/ Napkins and many more
2. Cloth for Home Décor or Interlining
Uses: Bedsheets, Tablecloth, Wall Cloth, Interlining and more.
3. Garments – Clothes you Wear
Uses: Shaped Cotton, wadding, adhesive lining, shoe liners, leather-based clothing and more.
4. Agriculture Cloths
Uses: Irrigation cloth, cloth for raising seedlings, cloth to protect crops, Thermal insulation curtains and more.
5. Fabric for Industrial Uses
Uses: Filter Material, Geo Textile, cement packaging bag, insulating material, fabric for covering and more.
6. Other Miscellaneous Purposes
Uses: Starting from teabags, cigarette filter, space cotton, thermal insulation cloths, linoleum and more
7. Medical/ N95 Masks
Meltblown fabric are known for its being a key element for N95 masks and surgical masks and the market usually have multi-layered structured which is referred to as – SMS structure. Simple meaning of this is S- the first single Layer, M-the middle meltblown layer, S- the outer of the Spunbond fabric layer.
